Chuck Zumbrun

Tales from Skunk Hill

Amber Waves of Grain

This year’s wheat crop was great, so what better to do with all that abundance than to make beer!

I’ve never made beer starting with grain, and actually my only beer making experience has been helping my friend Dan Comparet make beer with malt extract. My local brewer’s supply store laughed at me when I told them what I was wanting to do. Undaunted, Dan and I pushed on.

Starting with some of the wheat we had saved and cleaned to use as seed this fall I soaked it in water, which floats the chaff to the surface where it can be skimmed off, and hydrates the wheat so it will germinate.

Soaking Wheat

After soaking the wheat I spread it out on baking sheets and let the wheat germinate. After 4 or 5 days the wheat had sprouted. I dried it in the oven at about 100 degrees to stop it growing and to prevent it from spoiling.

Malted Wheat

This is ‘malted’ wheat. The next step is to crush the malted wheat to help in extracting the sugars from the grain.

Cracking Wheat

Son Josh came home from Washington DC just to help brew (not really). Josh is running the wheat through my flour mill to crack the grain. You should run the grain through a crusher, but since I don’t have one of those we ran it through my flour mill with it set to grind very coarsely. The end result looked much like grain crushed by my local brew shop.

We used my 10 gallon picnic cooler as the ‘mash tun.’ I put the crushed grain in the cooler along with rice hulls to keep it from clumping and mashed it (let it steep in hot water).

Stirring the Mash
Mashed Grain (looks yummy!)

After mashing I sparged it (poured hot water through it). The hot water picks up the starch from the grain and that is the wort you boil down to make beer.

Sparging

We then put the wort on the stove to boil.

Boiling Wort

I didn’t have a pot big enough to hold the 7 gallons of wort, so we used 2 pots. We’ve added the boiling hops which accounts for the green color. And despite having 3 people participating in the brewing, we still managed to let it boil over.

Naturally while brewing wheat beer we had to have some commercial wheat beer to compare to our product.

Theirs and Ours

On the left is a glass of Hoegaarden, a dry light Belgian wheat beer, the style we’re trying to recreate. On the right is our wort. The color is similar and our unhopped wort was sweet (of course it was, we hadn’t fermented it yet) and tasted wonderfully of wheat. We were greatly encouraged at this point in the brewing.

After boiling the beer goes into a glass carboy.

Filling the Carboy

When the beer reached about 75 degrees I pitched in the yeast. When I got up the next morning it hadn’t started to ferment yet. I was starting to get worried, but then about 11 hours after I added the yeast it started bubbling.

Fermenting Beer

All that brewing worked up a mighty appetite. I made pizzas 3 ways for supper.

Pizza One Way
Fresh tomato, pepperoni, mushroom, and mozzarella
Pizza Another Way
Shrimp, red onion, feta cheese
Pizza Yet Another Way
Roasted garlic, basil, parmesan

I’m being lulled now by the gentle sound of the airlock burbling about once every 2 seconds as the yeast works on the beer.

9 responses to “Amber Waves of Grain”

  1. Missy Avatar
    Missy

    How long will the beer have to ferment?

    1. chuck Avatar
      chuck

      It’ll ferment for about a week. Then we’ll siphon it into another carboy to leave behind most of the solids and let the fermentation finish. Then we’ll bottle it!

  2. Missy Avatar
    Missy

    cool. Good luck

  3. Mom Gordon Avatar
    Mom Gordon

    You gave me my “out loud laugh” for today when I looked at the boiled over pan. Sorry, this sounds like a fun experiment, but too much trouble for me to try.

  4. Missy Avatar
    Missy

    I’ve tried to resist making this comment but I can’t anymore. What did Josh do to you that made you have him stick his hand in the flour mill? I keep looking at that and thinking “Not gonna try THAT beer!”

  5. chuck Avatar
    chuck

    It was a combination of a poorly designed flour mill that doesn’t feed the grain in smoothly, and the malted wheat, which tended to clump. We were a little apprehensive about sticking our fingers in there to keep the grain moving, but I tried it with the mill off and convinced myself there was no way to get my fingers in any moving parts.

    This is why you often see farmers missing fingers, arms, etc.

  6. Missy Avatar
    Missy

    Ah, good. No skin flavored beer, then. Farmers are missing fingers because of making beer?

  7. chuck Avatar
    chuck

    Because of their willingness to stick their hands into whirring machinery while saying, “there’s no way I can get caught in this.”

  8. Missy Avatar
    Missy

    How’s the beer?

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